Bridging the Labeling Gap

Mike Bieda • October 22, 2021
Labeling machinery manufacturers generally address the needs of customers with high volume labeling requirements. But what about those organizations with the medium-to low volume needs? Perhaps a start-up organization with a new product they’re trying to get off the ground. Another might be a large organization conducting a short run market test. Possibly a new product shape that is not conducive to traditional product handling. These are just a few issues confronting many production and contract packaging organizations. The answer to all of these questions is semi-automatic labeling.

Semi-automatic labeling has traditionally been viewed as a table-top machine that works more like a glorified tape dispenser. Semi-automatic labelers were generally designed either by small job shops without a standard manufacturing process, or as an
afterthought, cobbled together by inline labeling
machinery manufacturers. Design Strategy, Operator’s Manuals, Spare Parts Lists, and Bills of Material regarding semi-automatic labeling as a rule do not receive the proper attention found in automatic labeling systems.

The fact is that there is a gap in production labeling that can only be filled by the semiautomatic
labeling process. The criteria for semi-automatic label production can include any of the following items:

• Labeling volume under 6,000 products per day.
• Product shapes not conducive to automated
product handling.
• Short run volumes under 30,000 products.
• Tight label-to-product tolerances unattainable by
other automation.
• Budgetary limitations.
• Manual product handling that will not dissipate with
automatic labeling.
• Low to moderate labor costs.
Semi-automatic labeler
Semi-automatic labeler
By Michael Bieda • July 31, 2023
This R322 system automatically applies pressure sensitive labels to a variety of paint cans from one gallon’s to 12 ounce spray cans. The round product system is equipped with a wide label SL2000 label applicator (web widths up to 8.125”/207mm). The system includes a product encapsulator to accurately and synchronously adhere synthetic labels.
By Michael Bieda • July 31, 2023
The R310 can apply a single wrap label or can apply a front & back label to liquor or wine bottles. The average operator can label up to 6,000 units per day, accurately and effectively. The R310 includes a table top mount, stepper driven motor, and foot switch activation.
By Michael Bieda • July 13, 2023
This automatic system is designed to apply labels to a variety of small diameter products. The operator places the products in a feed chute. The products are picked up by a carrousel wheel that rotates the products into position for labeling.
By Michael Bieda • July 13, 2023
This automatic system automatically applies die cut pressure sensitive labels as a cap strap to a square liquor bottle. Upon detection by the photoelectric product sensor, the bottle is stopped and controlled by a pneumatic fixture and the label is tamped to the top and wiped down the neck. The wipe-down is achieved via a folding tamp head. Production speeds up to 40 products per minute.
L60 labeling machine
By Michael Bieda • June 7, 2023
Optimize honey bottle labeling with the L60 semi-automatic machine. Offering high precision and easy operation, it's ideal for honey packaging.
By Michael Bieda • June 7, 2023
This CP2000 is designed for high volume, high production speeds for labeling rounds, round one gallons with handle orientation, and ovals, and all with a limited changeover time.
By Cody Heiser • May 2, 2023
The Universal Labeling Systems L60 tamp rotary is a semi-automatic bottle neck labeling machine for wine, spirits, and liquor bottles. Get a free quote.
By Cody Heiser • May 2, 2023
Universal Labeling Systems R321 automatic round product labeling system with orientation — labels 15 to 150 cylindrical products per minute. Get a free quote.
Automatic Label Applicator
By Cody Heiser • April 13, 2023
Check out our automatic label applicators — wipe on, tamp, and tamp-blow systems, up to 250 products per minute, made to order in the USA. Get a free quote.
UPA II Printer Applicator
By Cody Heiser • April 5, 2023
The UPA II enclosed print and apply printer applicator features a protective dust cover with positive air pressure to keep plant elements out. Get a quote.