Bridging the Labeling Gap
Mike Bieda • October 22, 2021
Labeling machinery manufacturers generally address the needs of customers with high volume labeling requirements. But what about those organizations with the medium-to low volume needs? Perhaps a start-up organization with a new product they’re trying to get off the ground. Another might be a large organization conducting a short run market test. Possibly a new product shape that is not conducive to traditional product handling. These are just a few issues confronting many production and contract packaging organizations. The answer to all of these questions is semi-automatic labeling.
Semi-automatic labeling has traditionally been viewed as a table-top machine that works more like a glorified tape dispenser. Semi-automatic labelers were generally designed either by small job shops without a standard manufacturing process, or as an
afterthought, cobbled together by inline labeling
machinery manufacturers. Design Strategy, Operator’s Manuals, Spare Parts Lists, and Bills of Material regarding semi-automatic labeling as a rule do not receive the proper attention found in automatic labeling systems.
The fact is that there is a gap in production labeling that can only be filled by the semiautomatic
labeling process. The criteria for semi-automatic label production can include any of the following items:
• Labeling volume under 6,000 products per day.
• Product shapes not conducive to automated
product handling.
• Short run volumes under 30,000 products.
• Tight label-to-product tolerances unattainable by
other automation.
• Budgetary limitations.
• Manual product handling that will not dissipate with
automatic labeling.
• Low to moderate labor costs.

This R322 system automatically applies pressure sensitive labels to a variety of paint cans from one gallon’s to 12 ounce spray cans. The round product system is equipped with a wide label SL2000 label applicator (web widths up to 8.125”/207mm). The system includes a product encapsulator to accurately and synchronously adhere synthetic labels.

This automatic system automatically applies die cut pressure sensitive labels as a cap strap to a square liquor bottle. Upon detection by the photoelectric product sensor, the bottle is stopped and controlled by a pneumatic fixture and the label is tamped to the top and wiped down the neck. The wipe-down is achieved via a folding tamp head. Production speeds up to 40 products per minute.













